Testing Paint Film Flexibility Part 2

Stretching paint to its limit

Testing Paint Film Flexibility Part 2

In Part 1 of our blog about testing paint flexibility, we introduced the Conical Mandrel and here, we will introduce the Cylindrical Mandrel. Like the Conical Mandrel, paint testing with the Cylindrical Mandrel forms a large part of what our laboratory does, and we regularly receive samples from all over Ireland and sometimes abroad, either liquid or powder paint samples, or materials coated with a paint film.

One common request comes from manufacturing companies, who send us painted panels to ensure that their spray painting process or powder coating processes conform to their internal manufacturing processes. This is important as if the painting protocol is not being adhered to, time consuming and expensive claims may result. This is not only bad for the business as it can cause reputational damage, a precious thing.

The flexibility (encompassing elasticity, elongation and adhesion), of a paint film is important mechanical property, most particularly where the paint is applied to materials such as steel, aluminium etc. 


Why is this? Well in service, the paint film will have to have protective properties from such things as impact resistance and flexibility………the dry paint film will have to bend and flex without cracking

The test instrument consists of heavy base, which will accept a series of mandrels ranging in diameter from 2 mm to 32 mm, and a rotating arm with roller and a clamping bar and the test is performed in accordance with ISO 1519:2011, Paints and varnishes — Bend test (cylindrical mandrel)

For use, several Q-Panels are coated with a known dry film thickness of paint and allowed to dry. These test panels are always painted in the clients facility and sent to our laboratory.

The pre-coated test panel is clamped in the apparatus and the bending handle is slowly pushed forward and in so doing, the painted panel is bent over the selected mandrel. In doing this, we can determine the smallest diameter of the mandrel at which the coating shows cracking or flaking after bending.

This test forms one of a very wide range of tests which our laboratories can carry out on a whole range of materials.

These services are especially valued by Solicitors and Insurance Companies in situations where the failure of a paint has caused a material loss to a party.

When the quality of the painting process needs to be validated, or when paints fail in service, please contact our laboratories for professional advice.

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