Testing Paint Film Flexibility Part 1

Stretching paint to its limit

Testing Paint Film Flexibility Part 1

Testing paint forms a large part of what our laboratory does. We very regularly receive retained quantities of paints which were used to coat anything and everything, from floors, to walls, to manufactured items.

Some clients, who use spray applied coatings as decorative and protective finishes for items such as street furniture, external building façade elements and such, often send us samples of painted steel or aluminium. With these test panels, we can carry out a range of both destructive and non-destructive tests to assess some of the properties of the dry paint film.

Another common request comes from manufacturing companies, who send us painted panels to ensure that their spray painting process or powder coating processes conform to their internal manufacturing processes. This is important as if the painting protocol is not being adhered to, time consuming and expensive claims may result. This is not only bad for the business as it can cause reputational damage, a precious thing.

The flexibility (encompassing elasticity, elongation and adhesion), of a paint film is important mechanical property, most particularly where the paint is applied to materials such as steel, aluminium etc.

Why is this? Well in service, the paint film will have to have protective properties from such things as impact resistance and flexibility………the dry paint film will have to bend and flex without cracking

We use two different methods to determine paint film flexibility, these being a Cylindrical Mandrel and a Conical Mandrel and here, we will introduce the Conical Mandrel.

The apparatus itself consists of a heavy base, a conical mandrel (the diameter being 3.2 mm to 38.1 mm), a rotating arm with roller and a clamping bar and the test is performed in accordance with BS EN ISO 6860:2006. Paints and varnishes. Bend Test.

For use, several Q-Panels are coated with a known dry film thickness of paint and allowed to dry. These test panels are always painted in the clients facility and sent to our laboratory.

The pre-coated test panel is clamped in the apparatus and the bending handle is slowly pushed forward and in so doing, the painted panel is bent over the mandrel.

In doing this, we can determine the largest diameter of the cone at which the coating shows cracking or flaking after bending.

This test forms one of a very wide range of tests which our laboratories can carry out on a whole range of materials.

These services are especially valued by Solicitors and Insurance Companies in situations where the failure of a paint has caused a material loss to a party.

When the quality of the painting process needs to be validated, or when paints fail in service, please contact our laboratories for professional advice.

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